The 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF is a high-performance, integrated solution designed for precise motion control in industrial automation systems. This set offers a 1 kW power capacity, 4 N·m nominal torque, and a 2500 RPM rated speed, optimized for dynamic and stable performance in medium-scale mechanical systems. The perfect compatibility between the motor (80AST-A1C04025) and the drive (T3D-L20A-RABF) allows for easy parametric adjustments and ensures repeatable precision even in the most demanding applications. With our engineering expertise, we guarantee the reliability and performance your project requires with this complete set.
Key Engineering Advantages
- High-Resolution Positioning: The integrated 17-bit magnetic absolute encoder detects 131,072 distinct positions per revolution and retains position information even during power outages. This eliminates the need for homing, saving time in production processes.
- Dynamic Torque and Speed Control: The 80AST-A1C04025 motor, with its 4 N·m nominal torque, rapidly adapts to instantaneous load changes thanks to the advanced control algorithms of the T3D-L20A-RABF drive, offering a stable speed profile up to 2500 RPM.
- Adaptability to Harsh Environments: The motor’s IP65 protection class provides complete protection against dust and water splashes, ensuring long-lasting and reliable operation even in challenging industrial conditions.
- Plug-and-Play Integration: The included 10-meter power and encoder cables in the set ensure signal integrity between the motor and drive, facilitating a smooth installation process. This holistic approach reduces assembly time and minimizes potential connection errors.
Basic Technical Parameters
- Motor Code: 80AST-A1C04025
- Driver Model: T3D-L20A-RABF
- Nominal Power: 1 kW (1000 Watts)
- Nominal Torque: 4 N·m
- Nominal Speed: 2500 RPM
- Operating Voltage: 220V AC
- Encoder Type: 17-bit Magnetic Absolute Encoder
- Flange Size: 80×80 mm (Compliant with NEMA 32 standard)
- Protection Class: IP65
Detailed Technical Specifications Table
Parameter
Value
Description
Motor Model
80AST-A1C04025
High-performance AC servo motor with 1 kW power.
Driver Model
T3D-L20A-RABF
Servo drive fully compatible with the motor, featuring advanced control and protection capabilities.
Rated Power
1 kW
Ideal power output for medium-scale automation systems.
Rated Torque
4 N·m
Nominal torque value the motor can provide under continuous operating conditions.
Rated Speed
2500 RPM
Motor’s rotational speed per minute at nominal torque.
Rated Voltage
220V AC
Compatible with standard industrial single-phase mains voltage.
Encoder Resolution
17-bit Absolute
Magnetic absolute encoder offering high precision and position memory.
Flange Size
80 mm x 80 mm
Mounting dimension compliant with NEMA 32 standard, widely used.
Shaft Diameter
19 mm (with 6 mm keyway)
Keyed shaft structure for secure connection with power transmission components.
Set Contents
Complete Set
1 Motor, 1 Driver, 10m Power Cable, 10m Encoder Cable, Signal Cable.
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Industrial Application Areas
This 1kW servo motor set demonstrates superior performance in a wide range of automation tasks where precision, speed, and reliability are critical. Key application areas include:
- CNC Machines: For X, Y, and Z axis movements in small and medium-sized CNC routers, plasma, and laser cutting machines.
- Packaging Machines: Ensures high repeatability in product feeding, cutting, labeling, and sorting operations.
- Textile Machinery: In applications requiring synchronization, such as fabric winding, cutting, and pattern processing.
- Robotic Systems: For joint movements of medium-payload robot arms and in Cartesian robots.
- Automated Assembly Lines: Ideal for precise positioning tasks in component placement and conveyor systems.
Installation and Usage Recommendations
- Grounding: Proper grounding of the driver (T3D-L20A-RABF) and motor body to the system chassis is crucial to minimize electromagnetic interference (EMI).
- Cable Management: To maintain signal integrity, run the included 10-meter shielded encoder and power cables in separate conduits from other power lines.
- Mechanical Mounting: Ensure the 80×80 mm flange surface is fully seated and the coupling is axially aligned when mounting the motor. Axial misalignment can shorten bearing life.
- Cooling: Ensure adequate airflow around the drive to prevent overheating. If installed in an enclosed cabinet, check the cabinet’s ventilation.
Technical Expert’s Note
One of the most significant features distinguishing the 80AST-A1C04025 T3D-L20A-RABF servo set from its competitors is its equipped 17-bit absolute encoder. Especially in complex production lines or applications where rapid machine restart is necessary after a power failure, the absolute encoder’s ability to retain position information is invaluable. This allows the system to skip the time-consuming homing process on each startup, directly translating to increased efficiency. The T3D-L20A-RABF drive’s adaptive auto-tuning function automatically finds the most optimal gain settings based on the connected mechanical load, significantly simplifying the commissioning process and ensuring vibration-free, stable system operation. This set is a reliable and efficient solution for professionals who value engineering details.
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The 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF is a high-precision closed-loop motion control system designed for industrial automation applications, featuring a 1-kilowatt servo motor and a T3D-L20A-RABF servo drive that processes feedback signals for position, speed, and torque control. This system is used to achieve millimeter-precise motion control in applications such as CNC machines, robotic systems, packaging, and assembly lines that require dynamic response and high repeatability.
First Installation How To? What To Pay Attention To? ▼
1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF Initial Setup Steps
Points to consider during servo motor set installation
T3D-L20A-RABF servo drive initial settings
Servo motor connection and basic parameter settings
Servo motor initial commissioning procedure
For the 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF during initial setup: Ensure correct motor and drive connections, input basic parameters (motor type, current, encoder), pay attention to alignment and grounding during mechanical installation. After setup, test slowly and check protection settings.
Detailed Explanation:
1. Physical Installation and Connection:
– Mount the motor and drive on a stable surface.
– Correctly connect the power cable, encoder cable, and signal cables (5V or 24V).
– Ensure the grounding connection is made.
– Keep the encoder cable separate and shielded from the motor cable.
2. Drive Parameter Settings:
– Your drive model should be T3D-L20A-RABF.
– Enter the motor type and code (P-002: 80AST-A1C04025) into the drive.
– Set nominal current: 4.5A, nominal torque: 3.8Nm, nominal speed: 2500rpm, voltage: 220V AC.
– Select the correct encoder type and resolution (17-bit absolute encoder).
– Check basic speed, torque, and protection parameters (overload, overvoltage, undervoltage).
3. Mechanical Checks:
– Check the axial and radial alignment of the motor shaft with the load.
– Ensure there is no play or excessive pressure on the shaft connection.
– The motor should rotate freely by hand after mounting.
4. Initial Test and Commissioning:
– Test the system at low speed and load upon initial power-up.
– Verify that the emergency stop (EMG) and alarm functions are operational.
– Monitor for vibrations, overheating, or unusual noises.
5. Points to Note:
– Incorrect connections or parameter entries can damage the motor/drive.
– Keep the encoder cable away from the motor cable.
– Double-check all connections before and after installation.
– Follow the safety and protection instructions specified in the manual.
You can check current price and stock information on cnc-marketi.com.
【Sources: T3D Drive User Manual, Mermak Product Information Repository】
T3D-Full-manual-V2.3_-English-version SERVO MOTOR AND DRIVE MANUAL.pdf
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