Name: 1kW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF
SKU: 80AST-A1C04025-EN
Price: 236.23 USD
Availability: InStock

1kW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF

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Availability: 85 in stock

SKU: 80AST-A1C04025-EN Category: Absolute Servo Motors

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The 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF is a high-performance, integrated solution designed for precise motion control in industrial automation systems. This set offers a 1 kW power capacity, 4 N·m nominal torque, and a 2500 RPM rated speed, optimized for dynamic and stable performance in medium-scale mechanical systems. The perfect compatibility between the motor (80AST-A1C04025) and the drive (T3D-L20A-RABF) allows for easy parametric adjustments and ensures repeatable precision even in the most demanding applications. With our engineering expertise, we guarantee the reliability and performance your project requires with this complete set.

Key Engineering Advantages

High-Resolution Positioning: The integrated 17-bit magnetic absolute encoder detects 131,072 distinct positions per revolution and retains position information even during power outages. This eliminates the need for homing, saving time in production processes.
Dynamic Torque and Speed Control: The 80AST-A1C04025 motor, with its 4 N·m nominal torque, rapidly adapts to instantaneous load changes thanks to the advanced control algorithms of the T3D-L20A-RABF drive, offering a stable speed profile up to 2500 RPM.
Adaptability to Harsh Environments: The motor’s IP65 protection class provides complete protection against dust and water splashes, ensuring long-lasting and reliable operation even in challenging industrial conditions.
Plug-and-Play Integration: The included 10-meter power and encoder cables in the set ensure signal integrity between the motor and drive, facilitating a smooth installation process. This holistic approach reduces assembly time and minimizes potential connection errors.

Basic Technical Parameters

Motor Code: 80AST-A1C04025
Driver Model: T3D-L20A-RABF
Nominal Power: 1 kW (1000 Watts)
Nominal Torque: 4 N·m
Nominal Speed: 2500 RPM
Operating Voltage: 220V AC
Encoder Type: 17-bit Magnetic Absolute Encoder
Flange Size: 80×80 mm (Compliant with NEMA 32 standard)
Protection Class: IP65

Detailed Technical Specifications Table

Parameter
Value
Description

Motor Model
80AST-A1C04025
High-performance AC servo motor with 1 kW power.

Driver Model
T3D-L20A-RABF
Servo drive fully compatible with the motor, featuring advanced control and protection capabilities.

Rated Power
1 kW
Ideal power output for medium-scale automation systems.

Rated Torque
4 N·m
Nominal torque value the motor can provide under continuous operating conditions.

Rated Speed
2500 RPM
Motor’s rotational speed per minute at nominal torque.

Rated Voltage
220V AC
Compatible with standard industrial single-phase mains voltage.

Encoder Resolution
17-bit Absolute
Magnetic absolute encoder offering high precision and position memory.

Flange Size
80 mm x 80 mm
Mounting dimension compliant with NEMA 32 standard, widely used.

Shaft Diameter
19 mm (with 6 mm keyway)
Keyed shaft structure for secure connection with power transmission components.

Set Contents
Complete Set
1 Motor, 1 Driver, 10m Power Cable, 10m Encoder Cable, Signal Cable.

Technical Support Just a Click Away!

For more detailed information, click the quick technical question button within the product to get an instant answer. Mermak is always here to assist you with technical matters.

Industrial Application Areas

This 1kW servo motor set demonstrates superior performance in a wide range of automation tasks where precision, speed, and reliability are critical. Key application areas include:

CNC Machines: For X, Y, and Z axis movements in small and medium-sized CNC routers, plasma, and laser cutting machines.
Packaging Machines: Ensures high repeatability in product feeding, cutting, labeling, and sorting operations.
Textile Machinery: In applications requiring synchronization, such as fabric winding, cutting, and pattern processing.
Robotic Systems: For joint movements of medium-payload robot arms and in Cartesian robots.
Automated Assembly Lines: Ideal for precise positioning tasks in component placement and conveyor systems.

Installation and Usage Recommendations

Grounding: Proper grounding of the driver (T3D-L20A-RABF) and motor body to the system chassis is crucial to minimize electromagnetic interference (EMI).
Cable Management: To maintain signal integrity, run the included 10-meter shielded encoder and power cables in separate conduits from other power lines.
Mechanical Mounting: Ensure the 80×80 mm flange surface is fully seated and the coupling is axially aligned when mounting the motor. Axial misalignment can shorten bearing life.
Cooling: Ensure adequate airflow around the drive to prevent overheating. If installed in an enclosed cabinet, check the cabinet’s ventilation.

Technical Expert’s Note

One of the most significant features distinguishing the 80AST-A1C04025 T3D-L20A-RABF servo set from its competitors is its equipped 17-bit absolute encoder. Especially in complex production lines or applications where rapid machine restart is necessary after a power failure, the absolute encoder’s ability to retain position information is invaluable. This allows the system to skip the time-consuming homing process on each startup, directly translating to increased efficiency. The T3D-L20A-RABF drive’s adaptive auto-tuning function automatically finds the most optimal gain settings based on the connected mechanical load, significantly simplifying the commissioning process and ensuring vibration-free, stable system operation. This set is a reliable and efficient solution for professionals who value engineering details.

Compatible Products

Servo Motor Gearbox Recommendations

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
80PLF10 Planetary Gearbox 1/10 (Servo)

Directly compatible with your 80mm flange servo motor, the 1:10 ratio efficiently transmits motor power for high-torque applications. This is particularly advantageous when moving heavy loads or requiring high acceleration.

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
80PLF5 Planetary Gearbox 1/5 (Servo)

Another option fully compatible with your 80mm flange servo motor. The 1:5 ratio offers a balanced distribution of speed and torque, making it ideal for general-purpose CNC applications requiring both fast movement and sufficient torque.

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
Servo Planetary Gearbox 1/10

Designed for general servo applications, this gearbox provides high torque gain with a 1:10 ratio. Its precise motion control and low backlash features enhance positioning accuracy in CNC machines.

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
Servo Planetary Gearbox 1/5

Offering higher speed potential with a 1:5 ratio, this general servo gearbox is suitable for applications requiring fast positioning and dynamic response. It provides low inertia and high efficiency.

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
Nema 34 Servo and Stepper Motor Planetary Gearbox 1/5

Although it has a Nema 34 (86mm) flange size, it can be made compatible with 80mm servo motors using an adapter or minor modifications. It offers flexibility for use with both servo and stepper motors, and the 1:5 ratio provides a good speed-torque balance.

Compatible gearboxes for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
120mm Body Low Backlash 1/10 Planetary Gearbox

The low backlash feature offers superior accuracy by minimizing play, especially in applications requiring very high precision and repeatability (e.g., mold machining, optical systems). While flange adaptation may be necessary, the performance difference is significant.

CNC Control Units and Mach3 Card Recommendations

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
3 Axis AKZ 250-USB3-NPN Mach3 Control Card

Offers easy setup via USB connection and compatibility with Mach3 software. It’s a cost-effective and common solution for basic 3-axis CNC applications. NPN outputs facilitate integration with industrial sensors.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
3 Axis USB Mach3 Control Card 2000 KHz

Provides higher dynamic and precise control of servo motors with its high-frequency (2000 KHz) pulse output. Ideal for 3-axis applications requiring high speed and fine detail processing.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
4 Axis CNC USB Mach3 Control Card 100 KHz

Suitable for more complex machines with 4-axis support and compatible with modern computers via USB connection. The 100 KHz frequency offers sufficient performance for most hobbyist and small-scale professional 4-axis applications.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
4 Axis USB Mach3 CNC Card 2000 KHz

Offers high-performance and precise 4-axis CNC control with both 4-axis support and high-frequency (2000 KHz) pulse output. Ideal for dynamic servo movements.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
5 Axis CNC USB Control Card Mach3 Card Green

Provides 5-axis motion control capability, essential for machining complex geometries, robotic applications, or custom toolpaths. Offers easy integration via USB connection and Mach3 compatibility.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
5 Axis Mach3 Control Card LPT

An economical 5-axis control solution for older computers or systems with an LPT port. While less common than USB, it can be preferred in specific setups and provides stable connectivity.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
4 Axis CNC Control Unit SMC 4-4-16A16B

Offers reliable operation independent of a computer, making it a stable solution for industrial environments. Features an integrated display and keypad for easy operation and programming.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
4 Axis Control Unit M002-16A-16B (Professional Handwheel)

Designed for professional use, this integrated control unit includes a built-in handwheel for high-precision manual movements and ease of operation. A robust and reliable option for industrial applications.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
5 Axis CNC Control Unit SMC5-5-N-N

Provides independent 5-axis control, ideal for complex machining operations and industrial machines requiring high automation. Offers versatile and advanced control capabilities.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
Adt-Cnc4640 4 Axis Milling Control Unit + Handwheel + Keyboard

A comprehensive set including the control unit and input devices (handwheel, keyboard). It offers a complete control experience, simplifies setup, and is optimized for milling applications.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
Ddcs V4.1 CNC Control Unit 4 Axis + Handwheel

Offers a user-friendly experience with the advanced DDCS V4.1 interface. Independent operation and integrated handwheel provide high control and precision for both automatic and manual operations. A powerful solution for 4-axis systems.

Suitable control solutions for 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF:
DSP Control Panel 0501 3 Axis CNC Control Panel Set

DSP-based control can directly process G-code without computer connection, leading to more reliable operation, especially in industrial settings and field applications.

The 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF is a high-precision closed-loop motion control system designed for industrial automation applications, featuring a 1-kilowatt servo motor and a T3D-L20A-RABF servo drive that processes feedback signals for position, speed, and torque control. This system is used to achieve millimeter-precise motion control in applications such as CNC machines, robotic systems, packaging, and assembly lines that require dynamic response and high repeatability.

First Installation How To? What To Pay Attention To? ▼

1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF Initial Setup Steps
Points to consider during servo motor set installation
T3D-L20A-RABF servo drive initial settings
Servo motor connection and basic parameter settings
Servo motor initial commissioning procedure
For the 1KW Servo Motor Set 80AST-A1C04025 T3D-L20A-RABF during initial setup: Ensure correct motor and drive connections, input basic parameters (motor type, current, encoder), pay attention to alignment and grounding during mechanical installation. After setup, test slowly and check protection settings.

Detailed Explanation:
1. Physical Installation and Connection:
– Mount the motor and drive on a stable surface.
– Correctly connect the power cable, encoder cable, and signal cables (5V or 24V).
– Ensure the grounding connection is made.
– Keep the encoder cable separate and shielded from the motor cable.

2. Drive Parameter Settings:
– Your drive model should be T3D-L20A-RABF.
– Enter the motor type and code (P-002: 80AST-A1C04025) into the drive.
– Set nominal current: 4.5A, nominal torque: 3.8Nm, nominal speed: 2500rpm, voltage: 220V AC.
– Select the correct encoder type and resolution (17-bit absolute encoder).
– Check basic speed, torque, and protection parameters (overload, overvoltage, undervoltage).

3. Mechanical Checks:
– Check the axial and radial alignment of the motor shaft with the load.
– Ensure there is no play or excessive pressure on the shaft connection.
– The motor should rotate freely by hand after mounting.

4. Initial Test and Commissioning:
– Test the system at low speed and load upon initial power-up.
– Verify that the emergency stop (EMG) and alarm functions are operational.
– Monitor for vibrations, overheating, or unusual noises.

5. Points to Note:
– Incorrect connections or parameter entries can damage the motor/drive.
– Keep the encoder cable away from the motor cable.
– Double-check all connections before and after installation.
– Follow the safety and protection instructions specified in the manual.

You can check current price and stock information on cnc-marketi.com.

【Sources: T3D Drive User Manual, Mermak Product Information Repository】
T3D-Full-manual-V2.3_-English-version SERVO MOTOR AND DRIVE MANUAL.pdf

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