CNC Router 4000×1600

Detailed Product Review

The Mermak CNC Router 4000×1600 is a high-end three-axis machining center designed for applications requiring high precision, repeatability, and efficiency in industrial automation processes. This system, with its large working area, allows for the processing of large-sized sheets or numerous small parts in a single setup, while its advanced motion control algorithms and rigid mechanical structure provide micron-level positioning accuracy. The primary function of the machine is to convert numerical commands generated by CAD/CAM software into physical cutting, engraving, drilling, and shaping operations. Movement along the X, Y, and Z axes occurs on 25 mm ground square linear guides with scrapers and wide performance type linear carriages, a configuration that ensures minimum friction coefficient and maximum load-bearing capacity, creating a vibration-free and stable machining environment even at high speeds. The helical rack and pinion system on the Y-axis (dual motor), the helical rack and pinion system on the X-axis (single motor), and the 2505 ball screw system on the Z-axis guarantee backlash-free, high torque transmission and precise positioning with dynamic response time on each axis. The 5.5 kW spindle motor, capable of reaching 18000 RPM, along with a wide range of tooling (ER32 collet system), enables high material removal rates and smooth surface quality even with demanding materials. The fully enclosed X-axis cabinet and integrated dust suppression systems enhance operator safety while protecting precision motion components from chips and dust, ensuring the system’s long-term and stable operation.

The material structure of this industrial router is built upon a robust, oven-painted steel construction, which absorbs operational vibrations to maintain machining accuracy and offers superior durability against harsh industrial environmental conditions. The 25 mm ground square linear guides used in the motion systems, enhanced by surface hardening and precision grinding, increase wear resistance, while the 4×25 wide performance type scrapers on the linear carriages minimize maintenance needs by preventing contaminants from reaching the guide surfaces. The two 8.5 Nm torque Italian geared stepper motors on the Y-axis, with their synchronized movement capability, ensure precise positioning of large and heavy workpieces, while the 8.5 Nm stepper motors on the X and Z axes provide powerful and controlled motion transmission for their respective axes. The control system’s compatibility with Mach3 software and an external computer via a USB control card offers broad operating system (32/64-bit Windows) and hardware (laptops/desktops) compatibility, enabling easy integration into existing IT infrastructure. An optional professional control unit integration provides flexibility for more complex automation scenarios and industrial network connections. While standard MDF is offered as the table material, steel or aluminum table options are available for specific application requirements. These technical specifications make the Mermak CNC Router 4000×1600 a high-performance solution for a wide range of industrial applications, from woodworking and furniture manufacturing (MDF, particleboard, solid wood) to mold making and composite processing (steel molds, aluminum, carbon fiber, fiberglass, engineering plastics).

Large Machining Volume and Production Capacity: The Mermak CNC Router 4000×1600, with its effective working area of 3550 mm (Y) x 1650 mm (X) x 320 mm (Z), allows for the processing of large-format panels or numerous small parts in a single setup on an industrial scale. This large volume reduces material waste and…

With 16 years of experience, Mermak is a trusted name in industrial automation. Our products are manufactured at our Ankara Uzay Sanayi factory and warehouse. We ensure that website stock quantities and prices are up-to-date. Stocked products are dispatched directly from our warehouse, eliminating production waiting times. We provide careful packaging, meticulous invoice and document handling, and partner with reliable logistics providers. The Mermak team closely monitors the shipment process. Upon request, we offer product videos and factory viewings via WhatsApp or other contact channels. We proudly supply to countries including the United Kingdom, United States, Canada, Australia, Ireland, New Zealand, and South Africa, as well as similar international markets.