45×90 Sigma Profile 10 Channel Ultra Lightweight Type and Technical Details
Product Technical Specifications
- Material: High Strength Extruded Aluminum Alloy EN AW-6063 T6
- Profile Size: 45mm x 90mm (Width x Height)
- Channel Type: 10 mm T-Channel (Industrial standard)
- Weight Type: Ultra Lightweight Type (Low weight with optimized internal geometry)
- Surface Treatment: Natural Anodizing (Anodic Oxidation) – Scratch and corrosion resistance
- Length Tolerance: Compliant with DIN ISO 2768-mK standards
- Modular Compatibility: Fully compatible with 45 series fasteners and accessories
- Application Areas: Automation, robotics, machine frames, conveyor systems, test benches, ergonomic workstations
What is it and Where is it Used?
The 45×90 Sigma Profile 10 Channel Ultra Lightweight Type is an indispensable structural element for modern industrial applications. As the name suggests, it has a cross-section of 45mm width and 90mm height, and its 10mm wide T-channels allow for easy mounting of various fasteners and accessories. The “Ultra Lightweight Type” feature means the internal geometry of the profile has been specially optimized; thus, it has a lower unit weight compared to traditional profiles while not compromising on structural strength. This offers significant advantages, especially in weight-critical mobile systems, robotic arms, ground support equipment for unmanned aerial vehicles (UAVs), and automation solutions where energy efficiency is prioritized.
Thanks to their modular structure, these profiles allow for quick and flexible assembly without the need for welding or special equipment. They are used as the fundamental building block in creating machine frames, protective enclosures, assembly stations, and test benches in industrial automation systems. Furthermore, they find application in a wide range of areas such as conveyor systems, linear slide applications, ergonomic workbenches, cleanroom equipment, and laboratory infrastructure. Their robustness and aesthetic appearance make these profiles not only functional but also visually appealing. The anodized coating provides high resistance against environmental effects, chemicals, and scratches, enabling the construction of long-lasting and maintenance-free structures. It is an ideal solution, especially for businesses looking to build rapid prototypes and flexible production lines.
Why Are Prices Competitive?
At Mermak CNC, our competitive pricing for industrial automation products like the 45×90 Sigma Profile 10 Channel Ultra Lightweight Type is based on our strong position as an importer and wholesaler in the industry. With our years of experience and extensive supplier network, we procure these high-quality aluminum profiles directly from manufacturers through large-volume purchases. This strategy eliminates intermediary costs, ensuring products reach you directly at the most favorable terms.
Our efficient stock management and optimized logistics processes help us keep operational expenses to a minimum, and we directly pass on these cost advantages to our customers. Our wholesale-focused business model allows you to benefit from wholesale price advantages even on individual purchases. Furthermore, by maintaining continuous and large-volume stock for high-demand products like the 45×90 Sigma Profile, we prevent supply chain disruptions and meet your urgent needs immediately, avoiding additional costs. Thus, we guarantee to offer the best products at prices that will not strain your project budgets, without compromising on quality. With Mermak CNC assurance, you can acquire the most economical and efficient structural profiles for your industrial solutions.
Why Choose This Product?
- Modular Flexibility and Fast Assembly: The T-channel structure allows for quick, tool-free assembly with fasteners, nuts, and corner brackets. This provides the ability to adapt to design changes instantly, expand systems, or reconfigure, significantly reducing project timelines and labor costs.
- High Strength, Ultra Lightweight Design: The specially optimized internal geometry reduces the profile’s unit weight while maintaining superior resistance to bending and torsion. This “Ultra Lightweight Type” feature reduces inertia in moving systems (robotic arms, AGV chassis), lowers energy consumption, and enhances overall system performance.
- Superior Corrosion Resistance and Aesthetic Appearance: The natural anodizing (anodic oxidation) coating hardens the aluminum surface, providing excellent protection against scratches, abrasion, chemical effects, and environmental factors. This process also gives the profile a modern, clean, and professional industrial aesthetic, making it ideal for cleanroom and precision manufacturing environments.
- Cost and Time Savings: Its direct usability, eliminating the need for additional processing like welding, painting, or grinding, results in significant time and cost savings in production processes. It means less labor, faster prototyping, and shorter production cycles.
- Wide Accessory and Fastener Compatibility: Full compliance with the industrial 10 mm T-channel standard offers seamless integration with hundreds of different fasteners, covers, wheels, hinges, leveling feet, and other accessories available on the market. This provides maximum freedom and flexibility for designers.
- Environmentally Friendly and Recyclable: Made from high-quality aluminum, these profiles are 100% recyclable. It is an ideal material choice for sustainable production and environmentally conscious projects, contributing to reducing businesses’ environmental footprint.
Detailed Performance Data
Industrial Application Areas
- Automation and Robotic Systems: Robot cells, AGV (Automated Guided Vehicle) chassis, pneumatic and hydraulic system support frames.
- Machine Frames and Protective Enclosures: Lightweight and robust structures for CNC machines, laser cutting machines, custom production lines, and safety barriers.
- Assembly and Test Benches: Ergonomic workstations, quality control tables, precision instrument chassis, and laboratory setups.
- Conveyor and Transport Systems: Frame structures for light and medium-load conveyor belts, material handling carts, and linear motion systems.
- Cleanroom Applications: Cleanroom equipment and furniture for electronics, pharmaceutical, and food industries requiring low particle emission.
- Solar Energy Systems: Lightweight and corrosion-resistant solar panel mounting frames and support structures.
- 3D Printer and CNC Router Chassis: Main structures for prototyping and production equipment requiring high precision and vibration damping.
- Storage and Shelving Systems: Modular and reconfigurable industrial shelving systems, material storage units.
Assembly and Usage Notes
To ensure long-lasting and trouble-free performance of the 45×90 Sigma Profile 10 Channel Ultra Lightweight Type, it is important to adhere to some basic assembly and usage notes. Firstly, using high-speed, carbide-tipped saws during profile cutting is critical for achieving smooth and precise cut surfaces. During assembly, using appropriately sized T-nuts (M8 or M10 are generally preferred for 10mm channels) and high-quality corner brackets will directly impact the structure’s robustness. Tightening the assembly bolts to the torque values specified by the manufacturer prevents loosening and maintains structural integrity. In environments with vibration or dynamic loads, periodic inspection and re-tightening of fasteners are recommended.
To protect the profile’s anodized surface, it is advised to use soft cloths and mild cleaners instead of abrasive chemicals or stiff brushes. Especially in cleanroom applications, regular disinfection of the profile surface and prevention of particle accumulation are necessary. For electrical safety, in applications where metal structures need to be grounded, connecting the profile to the grounding line with appropriate grounding elements is vital. The profile should be protected from overloading by adhering to load capacity calculations; despite being an ultra-light type, using it within the defined static and dynamic load limits is essential for performance continuity. These simple guidelines will help maximize the reliability of your systems and the lifespan of the profile.
Mermak Technical Expert Opinion
At Mermak CNC, with our decades of experience in the industrial automation and machine manufacturing sectors, we consider the 45×90 Sigma Profile 10 Channel Ultra Lightweight Type product a strategic choice for your engineering solutions. This profile is more than just a structural element; it fully meets the expectations of modularity, lightness, and high performance that form the basis of modern manufacturing philosophy. Thanks to its optimized cross-sectional geometry, it eliminates the weight disadvantage of traditional profiles while not compromising on the superior mechanical properties offered by the EN AW-6063 T6 aluminum alloy. With its anodized coating, it offers increased resistance to environmental factors, providing an aesthetic and long-lasting solution.
Offered with Mermak CNC assurance, this product allows you to build the foundation of your projects on solid ground with its precise manufacturing tolerances and superior surface quality. Our engineering team has analyzed the product’s performance data in detail and confirmed its reliable use in a wide range of applications, from automation systems and robotic applications to cleanroom solutions and custom machine frames. We don’t just sell a product; we offer cost-effective and future-oriented solutions that add value to your projects. As Mermak CNC, we will continue to support you with our technical assistance at every step, from product selection to integration. This profile will be your reliable partner in your smart manufacturing and Industry 4.0 transformation.
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| Weight | 3.749 kg |
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